English: ‘centennial washing machine’ or ‘centenarian washing machine’
About
Sustainable consumption and production patterns demand maximization of resource efficiency over their entire life cycle.
The goal of the registered association Permanere is to research and develop sustainable products and solutions.
Since 2017 the team, consisting of Peter Knobloch, Daniel Kloboucnik, Bernhard Ranner, and Billie Rehwald, is developing a resource efficient washing machine with competitive performance that can be used for 100 years and at least as long repaired.
Its design focuses entirely on maximizing service life, ease of maintenance & repair, and the availability of spare parts for all individual components.
Technical boundaries
Fundamental laws of physics and chemistry limit the continuous development of products and can only be approached to a certain extent.
Since the first automatic washing machine for households in 1937, the minimization of the purchasing costs (determinated by the design) and the operating costs (due to the water and energy requirements) have always been goals of the continuous development of all manufacturers.
Most of the energy required by a washing machine is used for heating up the water. It is determined by the laws of physics: the temperature increase of 1 liter of water by 1 degree Celsius always requires 1.16 watt-hours. This means that the energy requirement is primarily determined by the hot water quantity and temperature.
The achieved washing performance depends not only on the temperature but also on the mechanics, chemistry and washing duration. A reduction of the energy consumption by lowering the water temperature can be compensated, within a certain limit, by an elongation of the washing time or a corresponding detergent (“Sinner’s Circle”).

1937: First automatic washing machine “Bendix Home Laundry”
© Bendix Home Appliances

Development of energy and water consumption per wash cycle
Source: Own illustration based on IKW (2019) Sustainability in the washing, care and cleaning agent industry in Germany
Until the mid-1990s, a reduction in the energy and water requirements per wash can be observed. The clear flattening of the curves from this point on indicates that the technical limits for washing machines have already been reached.
Maximization of service life
To improve the sustainability of a product, it is necessary to reduce the total resource requirements per use.

Total resource requirements
The life cycle of a product consists mainly of three phases: Production, use, recycling & disposal. A washing machine requires about 1.9 tons of natural resources in its production.
In order to assess the sustainability of a product, the expense of production, recycling and disposal must be attributed to the use phase.

Resource requirements per use
A simple option to reduce the resource requirements per use is to design the machine for longevity, maintainability, and reparability.
For products where the technical limits have already been reached, this is often the most effective option.

Reduced resource requirements per use by extending the service life
The publicly accessible repair manuals and stocking of spare parts can improve the service life even without changing the design and be an important purchase decision when buying new ones.
Digital spare parts storage
By aligning the design with digital manufacturing processes, it is possible to produce replacement parts as needed.
Digital manufacturing processes differ from all others in the aspect, that the shapes of the parts to be produced are available exclusively as digital data, which are used directly to control machine tools. As a result, the production costs of individual pieces are low, compared to industrial processes that require a costly mold and are only economical for high quantities.

Reibungsdämpfer, CNC lasergeschnitten
Required:
Manufacturing processes that are economically applicable even in small quantities, e.g.
— CNC milling & turning
— CNC laser cutting
— CNC punching & nibbling
— CNC bending
— All 3D printing processes
Additionally possible:
Manufacturing processes that require costly tool making, e.g.
— Injection moulding
— Punching
— Deep drawing of sheet metal
Local service providers act as producers for repair shops because of the resulting digital spare parts storage.
TEAM

Bernhard Ranner
Der ProtoTypBillie Rehwald
Freelance designerFreelance designer
Peter Knobloch
DeveloperContact
Permanere – Verein zur Erforschung und Entwicklung nachhaltiger Produkte und Lösungen
Lerchenfelder Straße 78-80/10
1080 Vienna
Austria
Central association register number: 1428087425
Email: hello@permanere.at
100jährige Waschmaschine – proof of concept: funded by aws impulse XS of the BMDW handled by the aws